Coaterex
Flexible Packaging

Coatings for heat sealing

Water-based coatings designed to replace PE laminations on paper, open lower-temperature sealing windows, and build recyclable packaging with industrial performance.

Seal initiation

>65°C

Seal strength

Up to 800 g/in

Structures

All-paper ready

Functions

MVTR + OGR + water

Paper flexible package with heat seal technology

Paper-ready

Optimized for paper structures that need reliable sealing, machinability, and added functionality from the same platform.

Replace the PE layer without losing seal performance

This heat-seal family opens the door to paper formats and hybrid constructions where the coating does more than one job: it seals, protects, and helps simplify the structure.

Allows the polyethylene layer to be replaced in paper structures.

Enables all-paper designs that are easier to repulp and recycle.

Can reach seal strengths up to 800 g/in with fiber tear, depending on the paper.

Available in low- and medium-temperature sealing windows.

Some formulations support direct food contact, depending on regulation and target market.

Can add integrated functions such as OGR, moisture control, and water resistance.

Can be paired with oxygen barriers to solve complete structures.

Today it is primarily optimized for paper-to-paper seals; asymmetric configurations are still evolving.

Seal initiation map

Visual reference showing where paper heat-seal families sit versus conventional sealing options.

Packaging line speedSeal initiation temperatureCoaterex heat seal range>140°CLDPE / LLDPE100°C-140°C65°C-100°CRTCold seals

Low temperature

Built for early seal initiation and lower thermal load on paper.

Medium temperature

Expands the process window when more robustness or final resistance is needed.

Integrated function

The same family can add grease barrier, moisture management, and water resistance.

Conceptual representation. The real window depends on substrate, dry coat weight, drying, jaw pressure, and seal geometry.

Seal faster with less temperature and consistent strength

Reference curves show how seal strength increases as temperature and dry coat weight rise on kraft paper.

Seal strength vs. temperature

Reference curves on kraft substrate for different dry coat weights.

Illustrative curves based on reference data. Final performance must be validated on your paper, seal pattern, and converting line.

Early start

The low-temperature curve helps initiate the seal earlier while protecting inks, fibers, and heat-sensitive contents.

Fiber tear performance

With the right paper and application, seal integrity can climb into the fiber-tear range.

More than a seal

The layer can work as a functional heat seal with added MVTR, OGR, and water-resistance contribution.

How to integrate heat sealing into paper structures

Heat seal can work on its own or inside multi-layer architectures that also target barrier, surface resistance, and recyclability.

Medium barrier paper

Balances sealability, moisture control, and recyclability for paper pouches and sachets.

Inks
Paper
Oxygen barrier coating
MVTR heat-seal layer

Ultra high barrier paper

Adds primer and metallization for products that demand higher oxygen and moisture protection.

MVTR barrier OPV varnish
Inks
Paper
Metallization primer
Metallization / AlOx
MVTR heat-seal layer

Grease-resistant paper

Combines grease resistance, printability, and inner sealing for convenience formats.

Inks
Paper
Base coat
OGR heat seal

These structures are illustrative. The final stack depends on substrate, barrier target, application method, and recycling objective.

Looking to migrate from PE laminate to a sealable paper structure?

We define the layer architecture, coat weight, drying, and sealing window with your team so the transition is technically viable.

Talk to an engineer

Start your sustainable project today

Fill out the form and one of our experts will contact you in less than 24 hours to analyze your requirements.

Main Office

Calle 26N # 5A N -50, Cali, Colombia

Email

contacto@coaterex.com

Flexible packaging help